Factory Five Roadster Build
Mark 3.1 Complete Kit
Delivered:            10/24/08
Engine Installed:      1/2/08
First Start:                  6/5/09
First Go-Cart Ride:  8/22/09
Registered:              3/30/10
Graduation:        4/10/2010
Completed:  maybe never...

Factory Five Info on the kit:  http://www.factoryfive.com/roadster

My best guess at how to register (updated 6/15/10): Registering_FFRs_in_NC.doc


Delivery on 10/24/08:  one, two, three
Chassis on 10/31/08:  front, side, rear
1996 Mustang GT engine removed on 11/2/08:  one, two
Front suspension on 11/8/08:    one, two, three, steering wheel
Body on buck on 11/10/08:  one, two, three
Pedal & foot boxes on 11/28/08:  one, two, three
First coat of primer on 12/4/08:  one
Rear Axle & Brakes on 12/9/08:  one, two, three, four
 
Engine Drop (almost needed a shoehorn) on 1/2/08:  one, twothree
Sidepipes & wiring on 2/27/09: one, two, three, four
Body Painting on 4/28/09: blue1, blue2, masked, stripes, clear coat
Wiring (before wire diet) and new Air Intake (after wire diet) 6/13/09 - 6/16/09: wiring1, wiring2, air1, air2
Dash & console with Sapele Pammele veneer on 6/24/09 - 7/24/09: dash1, dash2, console1, console2
Cockpit insulation on 8/5/09: insulation1, insulation2
A gift from Richelle while I was away (note the handy "10 & 2" position reminders): steering-wheel-cover
Cockpit carpet, seats, & seat belts on 8/16/09: cockpit1, cockpit2
Finally got some wheels! (Cobra Torq-Thrust M 17"x9" & 245/45r17 tires) on 8/20/09: wheels
YouTube video of the first ride which ended when a radiator hose blew off on 8/22/09: m4v video or on YouTube
Body on for a test fit (will get a new coat of paint & polish) on 8/23/09: body-test1, body-test2

Engine cleanup work around 9/5/09: cleanup1, cleanup2, cleanup3, finished
Trunk carpet, amplifier and speakers (no radio unit, just MP3 input) on 10/2/09: trunk, speakers
After final paint by Clayton Collision Center on 1/3/10: one, two, three, four
Home-made horn button on 1/10/10: horn1, horn2
horn 3, horn 4
Nearly finished on 3/9/2010: almost1, almost2
After DMV & Safety Inspections on 3/17/10: one, two
ABS Wheel Well Liners on June 26, 2010: Behind LF, Before LF, Behind LR, Before LR
Custom Vinyl Headrests on July 24, 2010: headrests1, headrests2, headrests3
Door panel and engine cleanup on 9/3/10: door panel, engine5, engine6
Roll Bar Screw (AKA Frankenbolt alternative): roll-bar1, roll-bar2

More engine cleanup: chrome wire loom, overflow tank, & hose clamp covers, blue valve covers on 10/21/11: one, two

Graduation photos on 4/10/10: grad1, grad2, grad3, grad4

 

CUSTOMIZATIONS

COCKPIT

ENGINE

- wood veneer dash

- 4.6L SOHC - removed PATS, EGR, Cats, rear O2's

- wood veneer center console with cup holders

- Drive shaft hoop guard

- chrome horn button on steering wheel

- Aluminum air intake

- dual turn signal indicators

EXTERIOR

- chrome fire extinguisher

- Dual chrome roll bars with polished grommets

- insulation on foot boxes, firewall, tranny cover

- Front & rear chrome nudge bars & overriders

- custom made headrests & door panels

- 2 LED's for turn signals in roll bars

TRUNK

- 6 LED's for "3rd brake light" in roll bars

- hidden battery box

- Chrome Shelby Torque-Thrust M 17" rims

- carpet

- Ceramic coated side pipes with ceramic coated heat shields

- polished aluminum prop rod

- Chrome "FFR" letters above side louvers

- amplifier with MP3 input (speakers under doors)

- ABS wheel well liners

- fuel cutoff switch

- Clear Spats made from 3M Auto Film