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Product Number: ACS-4000RPS=
This document describes how to install an adapter plate in Cisco 4000 series routers for use with the Cisco Redundant Power System (RPS). The Cisco RPS provides power system redundancy to external devices (such as routers, switches, or hubs). The system includes two fully redundant AC input power modules and four DC output power modules for connection to external devices. The Cisco RPS supports quasi-redundant and fully redundant power source configurations. To use the Cisco RPS with Cisco 4000 series routers, you must remove the existing power supply and replace it with a Cisco RPS adapter plate.
This document includes the following sections:
Follow these guidelines to ensure general safety:
Safety warnings appear throughout this publication in procedures that, if performed incorrectly, may harm you. A warning symbol precedes each safety warning.
Warning 
This warning symbol means danger. You are in a situation that could cause bodily injury. Before you work on any equipment, be aware of the hazards involved with electrical circuitry and be familiar with standard practices for preventing accidents. To see translations of the warnings that appear in this publication, refer to the Regulatory Compliance and Safety Information document that accompanied this device.
Waarschuwing Dit waarschuwingssymbool betekent gevaar. U verkeert in een situatie die lichamelijk letsel kan veroorzaken. Voordat u aan enige apparatuur gaat werken, dient u zich bewust te zijn van de bij elektrische schakelingen betrokken risico's en dient u op de hoogte te zijn van standaard maatregelen om ongelukken te voorkomen. Voor vertalingen van de waarschuwingen die in deze publicatie verschijnen, kunt u het document Regulatory Compliance and Safety Information (Informatie over naleving van veiligheids- en andere voorschriften) raadplegen dat bij dit toestel is ingesloten.
Varoitus Tämä varoitusmerkki merkitsee vaaraa. Olet tilanteessa, joka voi johtaa ruumiinvammaan. Ennen kuin työskentelet minkään laitteiston parissa, ota selvää sähkökytkentöihin liittyvistä vaaroista ja tavanomaisista onnettomuuksien ehkäisykeinoista. Tässä julkaisussa esiintyvien varoitusten käännökset löydät laitteen mukana olevasta Regulatory Compliance and Safety Information -kirjasesta (määräysten noudattaminen ja tietoa turvallisuudesta).
Attention Ce symbole d'avertissement indique un danger. Vous vous trouvez dans une situation pouvant causer des blessures ou des dommages corporels. Avant de travailler sur un équipement, soyez conscient des dangers posés par les circuits électriques et familiarisez-vous avec les procédures couramment utilisées pour éviter les accidents. Pour prendre connaissance des traductions d'avertissements figurant dans cette publication, consultez le document Regulatory Compliance and Safety Information (Conformité aux règlements et consignes de sécurité) qui accompagne cet appareil.
Warnung Dieses Warnsymbol bedeutet Gefahr. Sie befinden sich in einer Situation, die zu einer Körperverletzung führen könnte. Bevor Sie mit der Arbeit an irgendeinem Gerät beginnen, seien Sie sich der mit elektrischen Stromkreisen verbundenen Gefahren und der Standardpraktiken zur Vermeidung von Unfällen bewußt. Übersetzungen der in dieser Veröffentlichung enthaltenen Warnhinweise finden Sie im Dokument Regulatory Compliance and Safety Information (Informationen zu behördlichen Vorschriften und Sicherheit), das zusammen mit diesem Gerät geliefert wurde.
Avvertenza Questo simbolo di avvertenza indica un pericolo. La situazione potrebbe causare infortuni alle persone. Prima di lavorare su qualsiasi apparecchiatura, occorre conoscere i pericoli relativi ai circuiti elettrici ed essere al corrente delle pratiche standard per la prevenzione di incidenti. La traduzione delle avvertenze riportate in questa pubblicazione si trova nel documento Regulatory Compliance and Safety Information (Conformità alle norme e informazioni sulla sicurezza) che accompagna questo dispositivo.
Advarsel Dette varselsymbolet betyr fare. Du befinner deg i en situasjon som kan føre til personskade. Før du utfører arbeid på utstyr, må du vare oppmerksom på de faremomentene som elektriske kretser innebærer, samt gjøre deg kjent med vanlig praksis når det gjelder å unngå ulykker. Hvis du vil se oversettelser av de advarslene som finnes i denne publikasjonen, kan du se i dokumentet Regulatory Compliance and Safety Information (Overholdelse av forskrifter og sikkerhetsinformasjon) som ble levert med denne enheten.
Aviso Este símbolo de aviso indica perigo. Encontra-se numa situação que lhe poderá causar danos físicos. Antes de começar a trabalhar com qualquer equipamento, familiarize-se com os perigos relacionados com circuitos eléctricos, e com quaisquer práticas comuns que possam prevenir possíveis acidentes. Para ver as traduções dos avisos que constam desta publicação, consulte o documento Regulatory Compliance and Safety Information (Informação de Segurança e Disposições Reguladoras) que acompanha este dispositivo.
¡Advertencia! Este símbolo de aviso significa peligro. Existe riesgo para su integridad física. Antes de manipular cualquier equipo, considerar los riesgos que entraña la corriente eléctrica y familiarizarse con los procedimientos estándar de prevención de accidentes. Para ver una traducción de las advertencias que aparecen en esta publicación, consultar el documento titulado Regulatory Compliance and Safety Information (Información sobre seguridad y conformidad con las disposiciones reglamentarias) que se acompaña con este dispositivo.
Varning! Denna varningssymbol signalerar fara. Du befinner dig i en situation som kan leda till personskada. Innan du utför arbete på någon utrustning måste du vara medveten om farorna med elkretsar och känna till vanligt förfarande för att förebygga skador. Se förklaringar av de varningar som förkommer i denna publikation i dokumentet Regulatory Compliance and Safety Information (Efterrättelse av föreskrifter och säkerhetsinformation), vilket medföljer denna anordning.
Follow these guidelines when working on equipment powered by electricity:
![]() | Warning Read the installation instructions before you connect the system to its power source. |
![]() | Warning Ultimate disposal of this product should be handled according to all national laws and regulations. |
![]() | Warning Only trained and qualified personnel should be allowed to install or replace this equipment. |
![]() | Warning Before working on a chassis or working near power supplies, unplug the power cord on AC units; disconnect the power at the circuit breaker on DC units. |
![]() | Warning Before working on equipment that is connected to power lines, remove jewelry (including rings, necklaces, and watches). Metal objects will heat up when connected to power and ground and can cause serious burns or weld the metal object to the terminals. |
Use the Cisco RPS (model PWR600-AC-RPS) only to power the external device.Seul le système d'alimentation redondant Cisco (RPS modèle PWR600-AC-RPS) doit servir à alimenter le dispositif externe. Das externe Gerät darf nur mit einer redundanten Stromversorgung von Cisco, Modell PWR600-AC-RPS, betrieben werden. Para alimentar el dispositivo externo, usar exclusivamente el sistema de alimentación redundante (redundant power system = RPS) Cisco, modelo PWR600-AC-RPS. |
Electrostatic discharge (ESD) can damage equipment and impair electrical circuitry. It occurs when electronic printed circuit cards are improperly handled and can result in complete or intermittent failures. Always follow ESD prevention procedures when removing and replacing cards. Ensure that the chassis is electrically connected to earth ground. Wear an ESD-preventive wrist strap, ensuring that it makes good skin contact. Connect the clip to an unpainted surface of the chassis frame to safely channel unwanted ESD voltages to ground. To properly guard against ESD damage and shocks, the wrist strap and cord must operate effectively. If no wrist strap is available, ground yourself by touching the metal part of the chassis.
![]() | Caution For safety, periodically check the resistance value of the antistatic strap, which should be between 1 and 10 megohms (Mohm). |
This kit includes the following items:

To install the adapter plate, you will also need the following tools and equipment (which are not included):
To install the Cisco RPS adapter plate in Cisco 4000 series routers, perform the following procedures, which are described in this section:
Some Cisco 4000 series routers have a safety latch tab on the chassis that affects removing the component tray. (See Figure 2 and Figure 3.)
If you have a chassis with a safety latch tab, follow the procedure in the following section "Removing the Component Tray from a Chassis with a Safety Latch."
If you have a chassis without a safety latch tab, follow the procedure in the section "Removing the Component Tray from a Chassis without a Safety Latch" later in this document.
Follow these steps to remove the component tray from a chassis with a safety latch.
Step 1 Power OFF the system.
Step 2 Attach your ESD-preventive wrist strap.
Step 3 Disconnect all cables from the rear panel of the router.
![]() | Warning Before opening the chassis, disconnect the telephone-network cables to avoid contact with telephone-network voltages. |
![]() | Warning Do not work on the system or connect or disconnect cables during periods of lightning activity. |
Step 4 Loosen the (nonremovable) screw on the back of the chassis, labeled "Chassis release screw" in Figure 2.
Step 5 Slide the component tray out of the chassis shell while facing the chassis rear panel, pulling the handle on the right side of the chassis until the safety latch catches. (See Figure 2.)
![]() | Warning Before releasing the safety latch, support the component tray from underneath, either on your work surface or with your hands, to prevent personal injury. (See Figure 2.) |
Step 6 While supporting the component tray with one hand, push down on the safety latch tab while pulling out on the component tray.
Step 7 Set the component tray on your work surface.

Follow these steps to remove the component tray from a chassis without a safety latch:
Step 1 Power OFF the router.
Step 2 Attach your ESD-preventive wrist strap.
Step 3 Disconnect all cables from the rear panel of the router.
![]() | Warning Before opening the chassis, disconnect the telephone-network cables to avoid contact with telephone-network voltages. |
![]() | Warning Do not work on the system or connect or disconnect cables during periods of lightning activity. |
Step 4 Loosen the (nonremovable) screw on the back of the router chassis, labeled "Chassis release screw" in Figure 3.
Step 5 While facing the chassis rear panel, pull the handle on the right side of the router while supporting the component tray with one hand. Slide the component tray out of the chassis shell.
![]() | Warning Support the component tray from underneath, either on your work surface or with your hands, to prevent it from falling. (See the hand in Figure 3.) |
Step 6 Set the component tray on your work surface.

After you remove the component tray from the chassis shell, remove the internal power supply from the chassis. Although the AC power supply is shown in the illustrations that follow, the procedure is the same for removing both the AC and DC power supplies.
Take these steps to remove a power supply:
Step 1 Locate the eight-pin connector on the system board near the front of the router. Squeeze the sides of the eight-pin connector and lift it away from the system board. (See Figure 4.)

Step 2 Locate the two small two-pin connectors used to power the fans. Grasp the two halves of the connector firmly and pull them apart. (See Figure 5.)

Step 3 Remove the two external rear mounting screws and set them aside. (See Figure 6.)
Step 4 Slide the power supply forward slightly in the chassis. (See Figure 7.) This disengages the built-in hooks that help secure the power supply to the chassis.
Step 5 Lift the power supply out of the chassis.


Take these steps to install the Cisco RPS Adapter Plate:
Step 1 Attach the DC power rating label over the ratings on the rear panel of the router (see Figure 8).

Step 2 Align the Cisco RPS Adapter Plate with the chassis cutout for the power supply. (See Figure 9.)

Step 3 Install the two external rear mounting screws that you removed earlier.
Step 4 Reconnect the eight-pin connector to the system board. The power connector is keyed so that it cannot be connected to the system board incorrectly. (See Figure 10.)
Step 5 Reconnect the two small two-pin connectors used to power the fans. (See Figure 10.)

Step 6 Using tie-wraps, secure the power cables into a bundle that clears the edge of the chassis and keeps the cables away from the fan. Be sure that the cables to the fans are routed under the hook provided in the bottom of the chassis. (See Figure 5.)
Step 7 If necessary, tie-wrap the 4-pin cable to the power cable to secure it in a convenient place.
Follow these steps to replace the component tray in the chassis shell:
Step 1 Reinsert the component tray into the shell, pushing on the back of the tray, while at the same time pressing on the chassis release screw (as shown in Figure 2) with the thumb of your right hand.
Step 2 Retighten the chassis release screw.
Use the following step to attach the Cisco Warning Label to the router:
Step 1 Attach the Cisco Warning Label to the top of the chassis facing the rear. (See Figure 11 .)

This concludes the procedure for installing a Cisco RPS adapter plate in Cisco 4000 series routers. If you need assistance, see the section "Cisco Connection Online."
Cisco Connection Online (CCO) is Cisco Systems' primary, real-time support channel. Maintenance customers and partners can self-register on CCO to obtain additional information and services.
Available 24 hours a day, 7 days a week, CCO provides a wealth of standard and value-added services to Cisco's customers and business partners. CCO services include product information, product documentation, software updates, release notes, technical tips, the Bug Navigator, configuration notes, brochures, descriptions of service offerings, and download access to public and authorized files.
CCO serves a wide variety of users through two interfaces that are updated and enhanced simultaneously: a character-based version and a multimedia version that resides on the World Wide Web (WWW). The character-based CCO supports Zmodem, Kermit, Xmodem, FTP, and Internet e-mail, and it is excellent for quick access to information over lower bandwidths. The WWW version of CCO provides richly formatted documents with photographs, figures, graphics, and video, as well as hyperlinks to related information.
You can access CCO in the following ways:
For a copy of CCO's Frequently Asked Questions (FAQ), contact cco-help@cisco.com. For additional information, contact cco-team@cisco.com.

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